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HOW DOES IOT 4ECO SMART WORK?

The IOT 4ECO SMART system is an integrated system designed for the control and supervision of industrial suction and filtering systems.

A hardware and software solution for the4.0 INDUSTRY, which allows you to directly acquire and manage the data from the systems, analyzing them and making them available to the user through a simple and intuitive dashboard. It can also be controlled via APP.
Compared to traditional supervision, IOT 4ECO SMART has significant advantages in terms of remote connectivity, eliminating the distances between production sites. It can be automatically integrated with other monitoring systems in the field.

IOT 4ECO SMART is the solution against expensive energy! The right solution for greater energy savings.

Detect entities and costs, energy consumption, favors immediate intervention for the recovery or correction of any problems thanks to the automatic alerts sent directly via desktop notifications or e-mail.

01

CONSTANT MONITORING

It allows you to constantly monitor the performance of the system and to provide for the automatic cleaning of the filter bags by piloting in sequence pneumatic valves which shoot compressed air inside the sleeves themselves.

02

ELECTRONIC DEVICE

It consists of an electronic device that can be installed in the electrical panel of the filtering system or in a separate box applied directly to the filter. Collect data of the various sensors and uses their values ​​to implement the necessary adjustments.

03

TOUCH SCREEN MONITOR

The touch screen monitor is located on the door of the electrical panel and allows operators to view the operating status of the system. It also shows i alarm messages and those relating to maintenance, sending all anomalies detected by e-mail to the interested recipients.

04

COMPANY NETWORK CONNECTION

Connecting to the company network allows you to have the you see of the touch screen directly on a monitor PC or tablet via web browser. Finally equipping the touch screen with GSM module, this, combined with a data SIM, will connect via mobile network to a cloud service centre.

It is possible to adopt one SMARTBOARD board Ecotech GTS, designed to be inserted inside the electrical management panel of the filtration system or in a dedicated box and applied on the edge of the filter. Its function is to detect signals coming from the various sensors that can be applied to the system and which inform about its correct functioning, as well as control the pneumatic valves cleaning using compressed air.

 

COCKPIT

This screen allows you to have the main parameters under control of filter operation such as the pressure in the suction pipe or the Δp of the filter. The latter is very important for the correct functioning of the system. Plus you can monitor emissions into the atmosphere in real time, the temperature of the filter, the number of cleaning cycles performed, the consumption of compressed air, etc.

SYSTEM CONFIGURATION: parameters on which we can act

01

CLEANING PARAMETERS

Allows you to customize the number cleaning valves and opening times during firing as well as the optimal minimum and maximum working pressures.

02

INVERTER PARAMETERS

Allows you to set the minimum and maximum limits to which the action of will be subject
adjustment of suction motor

03

FLOW METER

It allows you to evaluate the compressed air consumption used for cleaning the filter elements to optimize costs in relation to yield.

04

VALVE SHOOTING SEQUENCE

It is possible to customize the firing sequence of the various valves in order to optimize and improve the cleaning system.

05

DEDUSTING INTERVAL

Correct setting is essential Pressure Δp at which to start the cleaning cycle and at which the cycle must end.

06

PRESSURE STABILIZER

The pressure stabilizer setting allows you to properly adjust the suction fan to maintain a constant suction flow.

07

TRIBO PROBE PARAMETERIZATION

La triboelectric probe detects the quantity of dust particles present in the discharge duct into the atmosphere and is an indication of the efficiency of the filtration process.

08

ROTARY VALVE PARAMETERIZATION

It allows to discharge the dusty residues captured in the filtering section during the cleaning of the plant in the appropriate filtration material collection container.

SCHEDULED MAINTENANCE

 

 

Maintenance scheduling is a fundamental operation to maintain theefficient filtering system. It is important in order to be able to subsequently receive some expiration notices of the various maintenance.

01

E-MAIL ALERT

Your company IT network manager will have to provide the requested data in order to set up the messaging function by e-mail that the system is able to handle.

02

SPARE PARTS

They will allow you to receive by e-mail the spare parts requests, thus facilitating the management of the codes to improve the management of the supply chain.

03

DATA EXPORT

It's possible export to a .csv format file databases containing, for example, the alarm history or the monitoring system screens.

DATA LOGGERS

One of the purposes of Industry 4.0 is also to make one available trend history of the various quantities relating to theplant or to the machine in question. The IOT 4ECO SMART system, consisting of the SMARTBOARD board + HMI Touch, allows you to acquire the values ​​detected by probes or meters via graphs.

01

AIR EFFICIENCY

A total control system of the efficiency of the cleaning system that displays a series of data in favor of the management of compressed air consumption of the plant.

02

ENERGY EFFICIENCY

IOT 4ECO SMART is a tool designed and studied ad-hoc for the figure ofEnergy manager who supervises theplant effectiveness and energy efficiency.

03

PROCESSING OF GRAPHICS

It is possible to view the emissions graph, analyze it on video or generate individual graphs of the monitored system variables.

THE PLATFORM AT A GLANCE

SOFTWARE: Communicating between multi-vendor, multi-protocol and multi-device environments and sending this data to local or cloud storage is a requirement for production efficiency.

SAFETY: All parts of IOT4 Eco Smart make it possible to reconcile the need for high levels of security and the usability of an IoT system.

FIREWALLS: Available IP, port and protocol/firewall filter. Restricted access by user, group, site for individuals or all devices.

ENCRYPTION: VPN sessions are end-to-end encrypted using the SSL/TLS protocol. Communications between the remote user and the device are fully encrypted.

USER MANAGEMENT: Unique user login, configurable user rights on different devices, two-factor authentication, connection tracking

CLOUDS: Made for industry with all the particular requirements of the sector. Born from operational technology that speaks the language of the factory.

The layered infrastructure of the cloud-based solution of IOT 4 Eco Smart plays an important role in all our remote access solutions. It brings together all network servers, VPN servers and any other services in one secure data area. IOT 4 Eco Smart works with leading global Tier 1, 2 and 3 hosting partners to reduce and define latency. Having a defined latency is one of the fundamental requirements of the Industrial IoT.